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crystalline dextrose
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crystalline dextrose

Crystalline glucose is mainly made of corn starch milk as raw material, degraded into glucose by double enzymatic method, purified by slag removal, activated carbon decolorization, ion exchange resin desalination and other purification treatments, and then refined by evaporation concentration, cooling and cooling crystallization, separation, drying and other processes

We provide a full set of services from design (process, civil, electrical), manufacturing, installation, commissioning to after-sales service; accurate 3D design, constructing 3D solid model, showing every detail of the project intuitively, accurately ; advanced automatic control system, ensuring the automatic and smooth operation of the entire production line.

We have a professional team and 30 years of experience，able to provide you best quality service and solutions!
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A.General Description

Crystalline glucose is mainly made of corn starch milk as raw material, degraded into glucose by double enzymatic method, purified by slag removal, activated carbon decolorization, ion exchange resin desalination and other purification treatments, and then refined by evaporation concentration, cooling and cooling crystallization, separation, drying and other processes.

 

Application：

 

Food: Glucose has reducing and antioxidant properties,

it can be used to enhance the color of baked foods and improve the shelf life, such as bread, biscuits, crackers. Glucose is sweet and mild and has thermal insulation, which is used to make various cakes, moon cakes, sweet pies, snacks and so on.

 

Pharmaceutical: the quality of medicinal glucose is higher than general edible glucose, which should meet the requirements of pharmacopoeia indicators and be divided into injection grade and oral grade. Oral grade glucose can be absorbed by the blood without the digestion process, providing heat energy to patients who can not eat.

 

Chemical, papermaking: glucose is the basic product of carbohydrates, can be based on glucose converted into higher value products by using chemical synthesis and conversion. Generally through hydrogenation, oxidation, isomerization, alkaline degradation, unitification, acetalation reaction, etc. into other products. Such as sorbitol, etc. can also be used as a reducing agent in the printing and dyeing and tanning industry

  

B.Development Prospective 

 

We provide a full set of services from design (process, civil, electrical), manufacturing, installation, commissioning to after-sales service; accurate 3D design, constructing 3D solid model, showing every detail of the project intuitively, accurately ; advanced automatic control system, ensuring the automatic and smooth operation of the entire production line.

 

We have a professional team and 30 years of experience，able to provide you best quality service and solutions!

 

 

 

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C. Process Flow

 

 Production method of crystalline glucose

1. Double enzyme method: enzyme liquefaction and enzyme saccharification process is called double enzyme method. Double enzyme method is based on specific enzyme preparations as catalyst, the reaction conditions are mild, the compound decomposition reaction is less. Therefore, adapting double enzyme method to produce glucose, can improve the conversion rate and sugar concentration and the quality of sugar solution.

 

2. Acid method: after the starch milk is heated with dilute acid, it is gelatinized and dissolved, and then the glucoside bond is cleavage to form a sugar mixed solution with various polymerization degrees. In the case of dilute solution, it will eventually all become glucose .Here, acid only plays a catalytic role.

 

 

D. Business Scope

we have very successful experience in below popular products in international market,

 

1)  corn/wheat/cassava starch

2)  glucose

3)  fructose

4)  maltodextrin

5)  sugar alcohol, (sorbitol, mannitol, maltitol, also erythritol ...)

6)  crystalline dextrose, DMH(dextrose monohydrate), DAH(dextrose anhydrous)

7)  ethanol and DDGS production

8)  patent technology of food grade rice protein, and rice starch

9)  modified starch

10)  Lysine and Citric Acid etc

 

Regarding our recent project references, there are below major projects that can be for your references.

 

1. 200tpd corn wet milling starch production line - Pakistan

2. 60tpd rice glucose and rice protein workshop - Pakistan

3. 250tpd corn wet milling starch production, glucose, and modified starch production line - Pakistan

4. 50,000tpy corn starch workshop - Brazil

5. 60tpd maltodextrin workshop - Brazil

6. 20,000tpy citric acid workshop - Brazil

7. Sorbito workshop upgrade (built by Novasep initially) - Vietnam

8. F55 and citric acid workshop design - Russia

9. 20,000tpy SPI production line (pilot) - Russia

10.120tpd sorbitol plant -India

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